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真空履带连续干燥机

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液体带干

液体带干

  • 所属分类:真空履带连续干燥机
  • 浏览次数:1394次
  • 发布时间:2023-08-22 15:15:56
  • 详细介绍

工作原理Working principle:

真空连续液体带式干燥机是在真空低温环境下液态物料连续进料、连续出料的自动化干燥设备。液态物料通过进料泵输送到干燥机内,均匀涂布到低速运转的输送带上,高真空中蒸发组分在低沸点温度下蒸发,由真空系统排出。加热板内加热介质可以是蒸汽或过热水。加热板分区,温度由高到低均可调,物料通过加热区,蒸发组分蒸发,干燥后冷却出料。出料端配置真空粉碎装置,输出要求的粒径成品。

Vacuum continuous belt liquid drier allows continuous feeding and discharging of liquid materials for drying under vacuum and low temperature environment. The liquid material is conveyed into the dryer by the feed pump and evenly distributed on the low-speed belt; the low-point component will be evaporated in the high vacuum and discharged by the vacuum system. The heat medium in that heating plate can be steam or superheated water. The heating plate is controlled separately in temperature by layer and adjustable in temperature. The unloading end is provided with a vacuum crushing device for outputting finished product of a required particle size.

适用范围Scope of application:

*主要适用于植物提取物、生物工程、食品、保健品、化工原料等液态膏状物料;

Liquid paste materials such as plant extracts, bioengineering material, food, health products and chemical raw materials.

*尤其适用于高附加值、具有热敏性、粘度高、不适用于喷雾干燥的物料;

Especially suitable for high value-added, heat-sensitive and high viscosity materials; not suitable for spray drying materials.

*典型物料:中药浸膏,植物提取浓缩液,植物发酵浓缩液,麦精,低聚糖,植物蛋白,调味品等。

Typical materials: Chinese medicinal extract, herbal extract concentrate, herbal fermentation concentrate, malt extract, oligosaccharide, plant protein, condiment, etc.

设备组成Equipment composition:

干燥主机、进料系统、真空系统、加热系统、冷却系统、出料系统、CIP(SIP可选)清洗系统,控制系统。

Main drying machine, feeding system, vacuum system, heating system, cooling system, discharging system, CIP (SIP optional) and control system.

产品优势Product advantages:

*高真空低温无氧干燥,热敏性物料不变性;

High vacuum low temperature oxygen-free drying eliminates the risk of degeneration for heat sensitive material;

*连续进料、连续出料,动态干燥,干燥时间可调(30min-150min);

Continuous feeding and discharging, dynamic drying, and adjustable drying time (30 min–150 min)

*干燥温度可调(30°C-150°C),适应各种工艺要求的物料;

Drying temperature adjustable (30°C-180°C) to accommodate various process materials

*运行低成本,低噪音,低污染。

Low operation cost, noise and pollution;

*在线自动清洗,符合GMP要求;

GMP compliant CIP

*全自动化控制,自动化程度高;

Full automation

*节约人工成本,最多两名操作人员。

Low labor cost, max. two operators required.

*激光焊接工艺制作的加热平板,耐压10kg/c㎡以上,传热效率高,使用寿命长;

Laser-welded heating plate has a pressure resistance of over 10kg/c㎡, high heat transfer efficiency and long service life.

*旋转传动密封采用磁流体密封,密封效果好,密封部件使用寿命长;

Magnetic fluid rotary seal has good sealing effect and long service life of sealing parts.

*摇摆布料采用伺服电机驱动,程序控制,布料均匀易控;

Swing distribution of material using servo motor drive under program control to make it more even and controllable

*第三代主动纠偏技术。

Third-generation active correction technology

*定量进料,自动出料,进出料管道化,物料损耗小,收率高(理论收率大于99%);

Quantitative feeding, automatic discharging, pipelined feeding and discharge, low material loss and high yield (theoretical yield is more than 99%);

*自行设计的换热系统和专业模温机,可精确控制干燥温度。干燥温度控制在30℃-150℃;

Self-developed heat exchange system and professional mold temperature machine can accurately control the drying temperature between 30°C and 180°C

*密闭的真空低温干燥环境,清洁,不染菌,有效保护热敏性物料;

Sealed vacuum and low-temperature dry environment, clean and free of bacteria, effectively protecting heat-sensitive materials;

*节能降耗,能耗为真空干燥箱、喷雾干燥的30-40%,冷冻干燥的15%;

Minimized utility consumption: 30-40% of a vacuum drying oven and spray drying and 15% of freeze drying;

*可视化人机界面,自动化、连续化生产,操作简便,节约人工成本。

User-friendly man-machine interface, automatic and continuous production, easy operation and saving labor cost.

产品型号和技术参数表Model and data sheet:

设备型号

Model

筒体直径

Cylinder Diameter

筒体长度

Cylinder length

设备高度

Height

层数

Layer number

换热面积

Heat transfer area

水蒸发量

Water evaporation

进料含水率

Water content in feed material

干粉含水率

Water content in dry powder

主机功率

Base machine power

筒体直径

Cylinder Diameter

mm

mm

mm


kg/h

%

%

kW

YD05-12-50-2

1200

5000

2350

2

5

3-4

20-80

0.5-5

30-150

5

YD10-14-60-3

1400

6000

2550

3

10

7-9

20-80

0.5-5

20-150

6

YD30-16-105-4

1600

10500

2750

4

30

23-28

20-80

0.5-5

30-150

6.5

YD60-22-105-5

2200

10500

3530

5

60

44-54

20-80

0.5-5

30-150

9

YD120-25-135-7

2500

13500

3830

7

120

88-106

20-80

0.5-5

30-150

13

YD160-28-165-8

2800

16500

4120

8

160

126-150

20-80

0.5-5

30-150

    18

YD210-30-165-9

3000

16500

4350

9

210

162-194

20-80

0.5-5

30-150

24

YD250-32-165-10

3200

16500

4550

10

250

192-230

20-80

0.5-5

30-150

24



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